Forklifts Source of Carbon Monoxide Poisoning

Dec. 23, 1999
CDC report says CO poisoning with indoor combustion sources continues to be a problem in the United States.

While carbon monoxide (CO) poisoning is usually associated with cars or faulty furnaces, warehouse workers may be at risk as well.

Forklifts used in manufacturing plants may spew out the deadly, odorless gas, possibly poisoning workers in poorly ventilated warehouses or adjoining offices, according to the Centers for Disease Control and Prevention (CDC).

What's more, the symptoms of CO poisoning -- headaches, nausea and dizziness -- often masquerade as other illnesses and may be misdiagnosed. CO is a colorless, odorless gas released as a byproduct of incomplete fuel combustion.

In one case in 1998, 75 workers at a plastic manufacturing plant in Iowa suffered from headaches, dizziness and weakness.

Of the 10 who went to emergency rooms for treatment, many were misdiagnosed -- some with migraines, others considered to have had a fainting episode.

The cause of the outbreak? High levels of CO emitted by forklifts, compounded by a malfunction in an exhaust fan were found to be the culprit.

People exposed to CO can be treated in a hyperbaric chamber if their illness is recognized, according to the CDC report.

"CO poisoning associated with indoor combustion sources has long been recognized but continues to be a problem in the United States," according to the report. "The events described in this report illustrate factors that result in failure to adequately prevent CO poisoning and to promptly recognize such incidents when they occur."

The report suggested that businesses improve forklift maintenance and install monitoring equipment in order to avoid such incidents.

About the Author

EHS Today Staff

EHS Today's editorial staff includes:

Dave Blanchard, Editor-in-Chief: During his career Dave has led the editorial management of many of Endeavor Business Media's best-known brands, including IndustryWeekEHS Today, Material Handling & LogisticsLogistics Today, Supply Chain Technology News, and Business Finance. In addition, he serves as senior content director of the annual Safety Leadership Conference. With over 30 years of B2B media experience, Dave literally wrote the book on supply chain management, Supply Chain Management Best Practices (John Wiley & Sons, 2021), which has been translated into several languages and is currently in its third edition. He is a frequent speaker and moderator at major trade shows and conferences, and has won numerous awards for writing and editing. He is a voting member of the jury of the Logistics Hall of Fame, and is a graduate of Northern Illinois University.

Adrienne Selko, Senior Editor: In addition to her roles with EHS Today and the Safety Leadership Conference, Adrienne is also a senior editor at IndustryWeek and has written about many topics, with her current focus on workforce development strategies. She is also a senior editor at Material Handling & Logistics. Previously she was in corporate communications at a medical manufacturing company as well as a large regional bank. She is the author of Do I Have to Wear Garlic Around My Neck?, which made the Cleveland Plain Dealer's best sellers list.

Nicole Stempak, Managing Editor:  Nicole Stempak is managing editor of EHS Today and conference content manager of the Safety Leadership Conference.

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