Factoring Human Error Into the Safety Equation

Feb. 21, 2001
According to U.S. and German data compiled by the International\r\nAssociation of Engineering Insurers, human behavior is largely\r\nresponsible for industrial accidents.

A recent study of the relationship between human behavior and occupational risks has determined that human error plays a more significant role when it comes to industrial safety as machinery safety equipment becomes more sophisticated and reliable.

According to U.S. and German data compiled by the International Association of Engineering Insurers (IAEI), human behavior is largely responsible for industrial accidents. However, the study suggests that the effects of human behavior can be controlled through attention to plant systems, structures and cultural differences.

"There is sufficient evidence to indicate that loss prevention can be influenced through human intervention during the life cycle of a risk," said Roger Cottell, managing director with Zurich Engineering in Great Britain, a member IAEI. "With effective risk management, exposure to a loss at an individual venture will be reduced, thereby reducing risk for the client and insurers."

To minimize risk, the study recommends that employers routinely conduct the following safety evaluations:

  • Formal risk assessment.
  • Risk-based inspection.
  • Human factors checklist.

By focusing on safety equipment and human error in these evaluations, it is possible to identify shortcomings and therefore, reduce risk. Likewise, as a means of identifying, monitoring and improving human factors in the workplace, introducing a categorized checklist based on the job, the individual and the organization can also pinpoint problem areas.

To minimize losses, the study recommends employers use the following human factors checklist:

  • Identify and analyze critical tasks.
  • Evaluate employees'' decision-making needs.
  • Balance human and automated systems.
  • Provide safety devices.
  • Use ergonomically designed equipment.
  • Provide appropriate procedures and instructions, with consideration of literacy of operatives.
  • Take environmental considerations, including noise, lighting, heat, access for maintenance, etc., into consideration.
  • Provide adequate tools and equipment.
  • Consider shift scheduling to minimize stress and health and safety effects.
  • Enforce effective communication, including considerations for shift hand over.
  • Match skills and aptitudes to job requirements.
  • Implement effective training systems.

Additional information pertaining to the study and suggestions on minimizing risk in industrial environments is available on IAEI''s Web site at www.imia.com.

by Melissa Martin

About the Author

EHS Today Staff

EHS Today's editorial staff includes:

Dave Blanchard, Editor-in-Chief: During his career Dave has led the editorial management of many of Endeavor Business Media's best-known brands, including IndustryWeekEHS Today, Material Handling & LogisticsLogistics Today, Supply Chain Technology News, and Business Finance. In addition, he serves as senior content director of the annual Safety Leadership Conference. With over 30 years of B2B media experience, Dave literally wrote the book on supply chain management, Supply Chain Management Best Practices (John Wiley & Sons, 2021), which has been translated into several languages and is currently in its third edition. He is a frequent speaker and moderator at major trade shows and conferences, and has won numerous awards for writing and editing. He is a voting member of the jury of the Logistics Hall of Fame, and is a graduate of Northern Illinois University.

Adrienne Selko, Senior Editor: In addition to her roles with EHS Today and the Safety Leadership Conference, Adrienne is also a senior editor at IndustryWeek and has written about many topics, with her current focus on workforce development strategies. She is also a senior editor at Material Handling & Logistics. Previously she was in corporate communications at a medical manufacturing company as well as a large regional bank. She is the author of Do I Have to Wear Garlic Around My Neck?, which made the Cleveland Plain Dealer's best sellers list.

Nicole Stempak, Managing Editor:  Nicole Stempak is managing editor of EHS Today and conference content manager of the Safety Leadership Conference.

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