Thinkstock
OSHA investigation points to fact that Carlson Tool amp Manufacturing allegedly allowed a computer numerical controlled lathe to operate with its safety interlocks bypassed

OSHA's Fatality Investigation Points to Bypassed Machine Guards

Sept. 6, 2016
The investigation of the death of a lathe operator at a Wisconsin company revealed safety violations.

As he hand-polished a 40-inch long metal cylinder, a 36-year-old lathe operator at the Carlson Tool & Manufacturing Corp. in Cedarsburg, Wisc., became entangled in the machine’s operating spindle and suffered injuries that led to his death two days later. He had been employed at the company for two years.

During the investigation following the worker’s death on March 17, OSHA investigators found that Carlson Tool & Manufacturing allegedly allowed the computer numerical controlled lathe to operate with its safety interlocks bypassed. The interlocks prevent workers from coming in contact with moving machine parts.

“All too often, OSHA finds employers are complacent with machine safety features and bypass them to speed production,” said Christine Zortman, area director of OSHA’s Milwaukee office. “This worker’s tragic death was preventable. Carlson Tool & Manufacturing must re-evaluate its overall safety and health management system, including their machine safety programs and procedures to ensure they are effective.”

OSHA’s inspection found the lathe’s door that provided guarding was open, exposing the worker to the machines rotating parts. Unrelated to the incident, agency inspectors found that the company also failed to follow proper procedures to fully power down equipment to prevent sudden movement or starts.

OSHA cited the company for one alleged willful and one alleged serious violation of machine safety standards and has proposed penalties of $124,709.

Based in Cedarburg, Carlson Tool & Manufacturing Corp. has 15 business days from receipt of its citations and penalties to comply, request an informal conference with Zortman or contest the findings before the independent Occupational Safety and Health Review Commission.

About the Author

Sandy Smith

Sandy Smith is the former content director of EHS Today, and is currently the EHSQ content & community lead at Intelex Technologies Inc. She has written about occupational safety and health and environmental issues since 1990.

Sponsored Recommendations

10 Facts About the State of Workplace Safety in the U.S.

July 12, 2024
Workplace safety in the U.S. has improved over the past 50 years, but progress has recently stalled. This report from the AFL-CIO highlights key challenges.

Free Webinar: ISO 45001 – A Commitment to Occupational Health, Safety & Personal Wellness

May 30, 2024
Secure a safer and more productive workplace using proven Management Systems ISO 45001 and ISO 45003.

ISO 45003 – Psychological Health and Safety at Work

May 30, 2024
ISO 45003 offers a comprehensive framework to expand your existing occupational health and safety program, helping you mitigate psychosocial risks and promote overall employee...

Case Study: Improve TRIR from 4+ to 1 with EHS Solution and Safety Training

May 29, 2024
Safety training and EHS solutions improve TRIR for Complete Mechanical Services, leading to increased business. Moving incidents, training, and other EHS procedures into the digital...

Voice your opinion!

To join the conversation, and become an exclusive member of EHS Today, create an account today!