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With a guard door open, the Liqui-Box Corp. employee reached for a part when the machine’s mold closed on the employee’s left hand. The crushing injuries led to the amputation of the end of the employee’s thumb.

Liqui-Box Corp. Fined for Failing to Report Worker’s Hospitalization

Aug. 31, 2016
An Ohio plastic manufacturer has been cited by OSHA for exposing workers to machine safety hazards and failed to report an employee’s hospitalization.

OSHA’s Toledo (Ohio) Area Office has cited Liqui-Box Corp., a food plastics manufacturer, for three alleged serious and one alleged other-than-serious safety violations. Acting on a complaint received when a worker suffered the partial amputation of his left thumb, inspectors began an investigation on June 28, and found violations of OSHA’s machine safety standards.

The agency determined the manufacturing maintenance employee suffered the injury on Feb. 23 while operating a plastic blow molding press. With a guard door open, the employee reached for a part when the machine’s mold closed on the employee’s left hand. The crushing injuries led to the amputation of the end of the employee’s thumb.

“Each year hundreds of workers suffer amputation and other serious injuries while operating machines in manufacturing facilities,” said Kim Nelson, OSHA’s area director in Toledo. “Liqui-Box could have prevented this worker’s injury by following common sense safety procedures. Once it occurred, the company was obligated to report the incident to OSHA - but failed to do so.”

OSHA has proposed penalties of $42,413 after investigators determined the company allegedly failed to:

  • Report a hospitalization injury to OSHA within 24 hours, as required.
  • Adequately guard machine operating parts.
  • Implement machine safety procedures, known as lockout/tagout, to prevent unintentional operation during service and maintenance.
  • Train workers in lockout/tagout procedures.

Liqui-Box manufactures plastic packaging products for the food industry and employs 200 workers in Ashland, Ohio. Based in Richmond, Va., the company also operates Ohio facilities in Upper Sandusky and Columbus, as well as Sacramento, Calif., and Lake Wales, Fla.

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